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  • Why The Medical Industry Needs CNC Machining?
    CNC metal fabrication is replacing other manufacturing techniques in several industries. The medical field is considered to be one where mistakes are rare, and the same rules apply when manufacturing medical parts, as the field is concerned with human life, and even small mistakes can lead to serious health problems or even death. As a result, the machining techniques used by machinists to produce medical parts must support tight tolerances and high-precision measurements. CNC metalworking is growing in popularity because of its ability to produce detailed and accurate results in large quantities, which has led to an increase in the number of manufacturers using CNC machines in the industry. CNC machining is a manufacturing method in which tool movement is controlled by pre-programmed computer software. All medical products can be manufactured accurately and quickly with the help of CNC milling and turning. Let's look at the main advantages that create demand for CNC machining in the medical industry: No fixed tools CNC machining is unmatched in terms of quick turnaround and minimal investment in small production runs or even one-off products. Parts for the medical industry must often be manufactured quickly and in small batches. At the same time, CNC metalworking allows parts to be manufactured without specialized tooling, which can lengthen the manufacturing process but provide excellent quality and precision even without tools. No quantity limitations After creating a digital CAD (Computer Aided Design) file, you can easily build a cutting program from it with the push of a button. The coding application allows for the manufacture of individual parts or any number of parts with the highest degree of precision and accuracy. This is a huge benefit when creating one-off or one-off custom parts such as highly specialized medical devices, appliances, equipment, prosthetics and other medical or surgical products. While other programs require a minimum order quantity to obtain the required raw materials, making it impractical for some projects, CNC machining does not require a minimum order quantity. High Tolerances Many medical types of equipment require a large range of tolerances, and with CNC machines, this is easy to achieve. Surface finishes are often very good and require minimal post-processing, saving time and money, but this is not the most important consideration. In general, the most important thing to remember about medical supplies and equipment is that they must be fit for their purpose and any deviation from the standard can mean disaster. Fast Machines CNC machines are faster and can work 24 hours a day, 365 days a year. Aside from routine maintenance, repairs and upgrades are the only time manufacturers stop using their equipment. Digital CAD files are lightweight and flexible Product designers, medical experts and manufacturing professionals can quickly and easily transfer digital programs from one location to another. This technology significantly enhances CNC machining capabilities to produce high-quality, specialized medical devices and equipment solutions regardless of geographic location and whenever and wherever they are needed.This feature of CNC machining comes in handy, especially in time-critical medical environments.

    2024 05/04

  • Why Are Engineering Plastics Application In Fresh Air Conditioning?
    Why are engineering plastics used in new air conditioners? As a key device for ensuring indoor air quality, the selection of materials is a critical step in ensuring the performance and quality of the new air conditioner. The selection of high quality materials can effectively filter airborne pollutants, provide fresh indoor air, and ensure the durability and reliability of the equipment. Overview of engineering plastics: Engineering plastics play an important role in new air conditioning. Engineering plastics have excellent corrosion resistance, thermal stability and mechanical strength, as well as good processing performance. Compared with traditional materials, engineering plastics are more suitable for the manufacture of components for new air conditioners, and can meet the high requirements of performance and use environment. Application of engineering plastics in new air conditioning: Engineering plastics play an important role in several components and functions of new air conditioners. For example, air filters are often made of high-efficiency engineering plastics to ensure effective filtration of fine particulate matter and provide clean indoor air. The housing and internal structure of air handlers also often use engineering plastics to ensure the stability and durability of the equipment. In addition, engineering plastics are used to manufacture key components such as air ducts, exhaust vents and control panels. Engineering Plastics Selection Considerations: There are several key factors to consider when selecting an engineering plastic. The first is chemical stability to ensure that the material will not deteriorate or release harmful substances when exposed to air and various types of pollutants for a long period of time. The second is high temperature resistance to adapt to the operating temperature range of the new air conditioner to ensure stable operation of the equipment. In addition, the material's antimicrobial properties and ease of cleaning are also factors to be considered to ensure indoor air hygiene and ease of maintenance of the equipment. Characteristics and applications of common engineering plastics: Commonly used engineering plastics for new air conditioners include polypropylene (PP), polyimide (PI), polyurethane (PU) and polyetherketone (PEEK). Polypropylene has good corrosion and high temperature resistance and is suitable for the manufacture of air handler housings and internal components. Polyimide has excellent chemical resistance and high temperature stability and is commonly used to manufacture critical components such as air filters and air ducts. Polyurethane can be used to manufacture seals and soundproofing materials for air handlers, providing good sealing and soundproofing. Polyetherketone is widely used in fresh air conditioning, and is commonly used to manufacture key components such as fan blades and exhaust vents due to its high temperature resistance, corrosion resistance and excellent mechanical strength. Process and method of engineering plastics selection: In the design of new air conditioning, engineering plastics selection needs to go through a series of processes and methods. First, the requirements analysis phase needs to clarify the performance requirements, usage environment and safety standards of the air conditioner. Next, suitable engineering plastics are selected through material evaluation and performance testing. In terms of cost considerations, material costs, processing costs and maintenance costs need to be taken into account to ensure that the selected engineering plastics offer good cost performance throughout their life cycle. Success stories of engineered plastic selections: Many manufacturers of new air conditioners have successfully applied engineered plastic material selection to achieve efficient and durable products. For example, one brand of new air conditioners uses polyimide materials to manufacture air filters, ensuring excellent filtration and long service life. Another manufacturer chose high-temperature-resistant polyetherketone materials when designing air ducts to ensure stable operation of the equipment in high-temperature environments. Material selection plays a crucial role in the indoor air quality and performance of new air conditioners. As high-quality materials, engineering plastics play a key role in the design and manufacture of new air conditioners. By choosing the right engineering plastics, the efficient filtration, stable operation and long-lasting use of the air conditioning equipment can be ensured. Therefore, the importance of fully considering the selection of engineering plastics in the product design process of new air conditioners will help create a healthy and comfortable indoor environment.

    2024 05/03

  • Food grade PET Vs. Food grade PP
    Food grade PET and PP are two common food packaging materials that are environmentally friendly plastics that can come into direct contact with food without releasing harmful substances. However, they also have their own advantages and disadvantages for different food packaging needs. In general, consider the following aspects when choosing food grade PET and PP: Barrier performance: Barrier performance refers to the plastic's ability to block external factors such as oxygen, moisture, light, etc., which affects the freshness and nutrition of the food.PET has good barrier performance, which prevents the entry of oxygen and moisture and maintains the taste and bubbles of the beverage; PP also has certain barrier performance, which maintains the freshness and aroma of the food. Heat sealing performance: Heat sealing performance refers to the ability of plastic to form a firm seal under a certain temperature and pressure, which affects the sealing and safety of food. both PET and PP can be heat sealed, but the heat sealing temperature of PP is lower than that of PET, which is more suitable for microwave heating. Heat-resistant performance: heat-resistant performance refers to the plastic in high or low temperature will not be deformed or decomposition of the ability to affect the quality and safety of food, PP's heat-resistant performance is better than PET, can withstand high temperatures of 130 ℃, is the only can be put into the microwave oven plastic boxes; PET does not resist high temperatures, can only withstand high temperatures of 70 ℃, if loaded with high-temperature liquids or heat will be deformed, and there may be a possible release of substances harmful to the human body. Safety performance: Safety performance refers to whether the plastic contains substances that are harmful to human beings, such as bisphenol A, phthalates, etc., and whether they will migrate or leach out. PET and PP are safe plastics that do not contain harmful substances and will not migrate or leach out. However, scientists have found that PET products may release carcinogens after 10 months of use. Food containers have always been more popular, can organize different foods, when you choose a food box, you should choose a safe material, if you choose a toxic material, it is not good for the body. The common material of the food box on the market is pet and pp, some friends want to know which one is better. So which one is safe for pet and pp food boxes, and which one is suitable for food grade, pp or pet? Here is a detailed answer to this question. Pet and pp are environmentally friendly materials, pp material melting point is relatively high, can reach 167 degrees Celsius, is the only kind of plastic that can be put into the microwave oven for heating, high temperature resistance is good, will not be deformed, will not produce harmful substances, but also can withstand low temperatures to minus 35 degrees. Often used in toys, washing machines, car parts, food boxes, food bags and so on. If the pet material is heated to 70 degrees, it will be easy to deform, but also produce some harmful carcinogenic substances, which will affect human health. It is often used in packaging products, such as beverage bottles, edible oil bottles, flavor bottles, etc. It is also used in home appliances, machinery and other fields. In summary, pet and pp food boxes are safe and suitable for food grade, are both can directly contact with food packaging. But the specific choice of use should be divided into circumstances, if you still need to heat the food in the food box, to choose pp material is good, if you do not need to heat, choose pet and pp food box can be.

    2024 05/02

  • Photovoltaic Favorites: PC, PE, PS material
    Photovoltaic favorites: Uncovering the energy journey of PC, PE, PS and other optical plastics With the development of science and technology, people's demand for energy is increasing, and solar energy, as a clean and renewable energy source, has received more and more attention. Photovoltaic panels, as one of the main devices for solar power generation, their efficiency and cost have been the key factors restricting their wide application. In order to solve these problems, scientists have been trying new materials and technologies. Among them, optical plastic, as an innovative material, has become an important choice for PV panel manufacturing due to its unique optical properties and excellent mechanical properties. What is Optical PlasticsOptical plastics are a class of plastic materials with good optical properties and are widely used in optical devices, optical lenses, eyeglass lenses, optical coatings and other fields. They have excellent transparency, scratch resistance, chemical resistance and light weight, and have more design flexibility and cost advantages compared with traditional glass materials. Various Optical Plastics for Photovoltaic Panel Applications 01 Polycarbonate PC Polycarbonate is an optical plastic with high strength, impact resistance and transparency. It is lighter than glass and has better weathering and chemical resistance. Polycarbonate is commonly used in the manufacture of protective eyewear, safety masks, headlight covers, display panels, and more. Polycarbonate in photovoltaic panels: (1) shell material: polycarbonate has high strength, impact resistance and transparency, so commonly used as the shell material of photovoltaic panels. It can protect solar cells and other key components from external environmental damage, such as impact, wind and rain, ultraviolet radiation. (2) Backsheet material: In PV panels, polycarbonate can also be used as a backsheet material. The backsheet is located at the back of the solar cell and is used to provide structural support and protection for the cell module. Polycarbonate backsheets have good strength and weather resistance, which can effectively protect solar cells and extend their life. (3) Sealing materials: PV panels require good sealing performance to prevent moisture, dust and other contaminants from entering the panel interior. Polycarbonate can be used as a sealing material to encapsulate and secure solar cells and other components to ensure the long-term stable operation of PV panels. (4) Optical waveguide panels: Polycarbonate materials have high light transmission properties and can be used to manufacture optical waveguide panels. Optical waveguide panels are used to direct light energy from the edge of the PV panel to the solar cell area, improving the efficiency of light utilization. Advantages of polycarbonate: (1) Impact resistance: polycarbonate has good impact resistance, which can effectively prevent the panel from cracking or damage. (2) High Transparency: Polycarbonate has good transparency and can efficiently transmit sunlight to the solar cell layer. (3) Lightweight: Compared with traditional glass materials, polycarbonate is lighter, which helps to reduce the weight of PV panels and facilitate installation and transportation. (4) Weathering: Polycarbonate has better weathering resistance and can withstand the effects of UV radiation, humidity and temperature changes, maintaining the stability and durability of the panels. In summary, polycarbonate is widely used in photovoltaic panels, providing key functions such as protection, support, sealing and optical transmission, which help to improve the performance and reliability of photovoltaic panels. Poly(methyl methacrylate) PMMA Poly(methyl methacrylate), also known as plexiglass or acrylic, is an optical plastic with good transparency and optical quality. It has high UV resistance and excellent weatherability. Applications of polymethyl methacrylate in photovoltaic panels: (1) Optical lenses: PMMA has good transparency and optical quality, so it is commonly used to manufacture optical lenses in photovoltaic panels. The role of the optical lens is to focus the light energy on the surface of the solar cell to improve the efficiency of light absorption.PMMA lens has a high transmittance rate, which can make the solar energy more efficiently converted into electricity. (2) Optical waveguide panels: Optical waveguide panels are used to direct light energy from the edges of the PV panel to the solar cell area to improve the efficiency of light utilization.PMMA has high light transmission performance and can be used to manufacture optical waveguide panels to help optimize the distribution and transmission of light and improve the efficiency of the panel. (3) cover and shell: PMMA can also be used as a photovoltaic panel cover and shell materials. It has excellent transparency and impact resistance, and can effectively protect solar cells and other key components from external environmental damage, such as impact, wind and rain, ultraviolet radiation. Advantages of polymethyl methacrylate: (1) High transparency: PMMA has good transparency, which can efficiently transmit sunlight to the solar cell layer and improve light absorption efficiency. (2) Lightweight: PMMA's density is low, so using PMMA as the material for PV panels can reduce the weight of the entire panel, making it easy to install and handle. (3) Weathering resistance: PMMA has good weathering performance, which can resist the effects of UV radiation, humidity and temperature changes, and extend the service life of the panel. (4) Impact resistance: PMMA has good impact resistance, can effectively protect solar cells and other key components from external impact. In summary, PMMA, as an optical lens, optical waveguide plate and housing material for PV panels, has excellent transparency, lightweight, weather resistance and impact resistance. It plays an important role in improving the light absorption efficiency of PV panels, light distribution and transmission, and protecting solar cells. Polystyrene PS Polystyrene is an optical plastic with high transparency and refractive index. It has good optical homogeneity and surface quality, and is commonly used in the manufacture of optical lenses, substrates, optical waveguides and so on. Applications of polystyrene in photovoltaic panels: (1) Dielectric layer: The dielectric layer in PV panels is located between the solar cell and the backsheet, and is used to isolate the current between the cell and other components to prevent short circuit and damage. Polystyrene film can be used as the dielectric layer material with insulating properties to effectively isolate the current. (2) Optical waveguide panels: Optical waveguide panels are used in photovoltaic panels to direct light energy from the edges of the panel to the solar cell area, improving the efficiency of light utilization. Polystyrene has high light transmission performance and can be used as a material for optical waveguide panels to help optimize the distribution and transmission of light. (3) Auxiliary components: Polystyrene can also be used for auxiliary components of PV panels, such as support structures and connectors. As polystyrene has lower density and better processing performance, it can provide lightweight support and connection solutions. Advantages of polystyrene: (1) Low cost: polystyrene is a common plastic with low manufacturing cost, which can reduce the production cost of PV panels. (2) Lightweight: Polystyrene is relatively lightweight due to its low density, which helps to reduce the weight of the entire PV panel and facilitates installation and handling. (3) Insulation performance: Polystyrene has good insulation performance, which can effectively isolate the current and improve the safety and reliability of PV panels. (4) Light transmission performance: polystyrene has high transparency and light transmission performance, which can help light energy to be transmitted to the solar cell layer more effectively and improve the light absorption efficiency of PV panels. Polyethylene PE Polyethylene is a common plastic material with high transparency and good chemical resistance. It is commonly used in the manufacture of films, packaging materials, optical coatings, and so on. Application of polyethylene in photovoltaic panels: (1) Backsheet material: polyethylene can be used as a backsheet material for photovoltaic panels. The backsheet is located at the back of the solar cell and is used to provide structural support and protect the cell module. Polyethylene backsheets have good strength, weatherability and chemical resistance, which can effectively protect solar cells and extend their life. (2) Sealing materials: PV panels need to have good sealing properties to prevent moisture, dust and other contaminants from entering the interior of the panel. Polyethylene can be used as a sealing material to encapsulate and fix solar cells and other components to ensure the long-term stable operation of PV panels. (3) Auxiliary components: Polyethylene can also be used for auxiliary components of PV panels, such as support structures and connectors. As polyethylene has lower density and better processing performance, it can provide lightweight support and connection solutions. Advantages of polyethylene as a PV panel material: (1) Low cost: polyethylene is a common plastic with low manufacturing cost, which can reduce the production cost of PV panels. (2) Lightweight: Polyethylene has a low density and is relatively lightweight, which helps to reduce the weight of the entire PV panel and facilitates installation and handling. (3) Weathering resistance: Polyethylene has good weathering resistance and can resist the effects of UV radiation, humidity and temperature changes, extending the service life of the panel. (4) Chemical resistance: polyethylene has good chemical resistance, can resist the erosion of some chemical substances on the panel, improve the durability of PV panels. Polytetrafluoroethylene PTFE Polytetrafluoroethylene is a very inert and high temperature resistant optical plastic. It has excellent chemical resistance, heat resistance and low coefficient of friction, and is commonly used in the manufacture of optical coatings, sealing materials and optical devices in high temperature environments. Applications of PTFE in photovoltaic panels: (1) Dielectric layer: PTFE can be used as one of the dielectric layer materials for photovoltaic panels. The dielectric layer is located between the solar cell and the backsheet, and is used to isolate the current between the cell and other components to prevent short circuit and damage. PTFE has excellent insulating properties and chemical resistance, and can effectively isolate the current. (2) Sealing materials: PV panels need to have good sealing performance to prevent moisture, dust and other contaminants from entering the panel interior. PTFE has excellent chemical resistance, high temperature resistance and low friction coefficient, which can be used as an excellent sealing material to ensure the long-term stable operation of PV panels. (3) Coating materials: PTFE can be used as a coating material for PV panels to provide stain resistance, scratch resistance, UV resistance and weather resistance. It has good chemical resistance and low surface adhesion, enabling the coating to protect the panel surface from contamination and damage. Advantages of PTFE as a material for photovoltaic panels: (1) High-temperature resistance: PTFE has excellent high-temperature resistance and can maintain stability in high-temperature environments, which is suitable for the working conditions of photovoltaic panels. (2) chemical corrosion resistance: PTFE has excellent chemical corrosion resistance, able to resist the erosion of acids, alkalis and other chemicals, to extend the service life of the panel. (3) Low coefficient of friction: PTFE has an extremely low coefficient of friction, which reduces surface friction and wear and improves the performance and life of the panel. (4) Excellent anti-fouling performance: PTFE coating has excellent anti-fouling performance, which can effectively reduce the adherence of dirt and dust and maintain the cleanliness and light absorption efficiency of the panel. It should be noted that the manufacturing and application process of PTFE requires special treatment and technical requirements because of its poor adhesion to other materials. Therefore, the use of PTFE in PV panels requires suitable handling and bonding methods to ensure good adhesion and synergy with other components. Development Prospects and Challenges of Optical Plastics Development Prospects: (1) Optical plastics are characterized by lightness and flexibility, which are lighter and more flexible than traditional glass materials, and can be applied in fields such as flexible photovoltaic technology and bendable batteries. This helps to realize more flexible and lightweight PV devices in different application scenarios. (2) Optical plastics are less expensive to produce. Optical plastics typically have lower manufacturing costs compared to glass materials, which helps to reduce the production costs of PV panels and improve the commercial competitiveness of PV technologies. (3) Optical plastics have better impact and weathering resistance, which protects solar cells and other components in harsh environmental conditions. This makes PV panels more durable and capable of stable long-term operation in outdoor environments. Issues and Challenges: (1) Optical Properties: PV panels need to have excellent optical properties, including transmittance, refractive index and dispersion. When developing optical plastic materials, it is necessary to ensure that they can provide sufficient light transmission and transparency to ensure that the efficiency of the PV panel is not affected. (2) Thermal stability: Photovoltaic panels operate in high-temperature environments, so optical plastics need to have good thermal stability to prevent softening or degradation of the plastic material, which can affect the performance and life of the panel. (3) UV radiation resistance: PV panels need to resist the effects of UV radiation to prevent aging and yellowing of the plastic material. Developing optical plastics with good weathering and UV resistance is a key challenge. (4) Sustainability: Sustainability and environmental awareness are becoming increasingly important in the PV sector. The development of recyclable and reusable optical plastics with environmentally friendly manufacturing and disposal methods is an important aspect of promoting sustainable development in the PV field. As it stands, the use of optical plastics in PV is relatively new and still in the research and development stage. Although there are some challenges, with technological advances and innovations, the prospects for the application of optical plastics in PV remain promising and are expected to bring more advantages and innovations to PV technology.

    2024 05/01

  • High Temperature Nylon In Consumer Electronics Application
    High-temperature nylon refers to nylon materials that can be used for a long time in environments above 150°C. The melting point is generally 290°C~320°C, and the general glass fiber modification is enough for the heat distortion temperature to be greater than 290°C and to maintain excellent mechanical properties in a wide range of temperatures and high humidity environments, and the mature industrialized high-temperature nylon varieties are PA46, PA6T, PA9T, and PA10T. With excellent performance, high-temperature nylon materials are more and more widely used in the field of consumer electronics such as pen drives and cell phones. 1. Cell phone High-temperature nylon is widely used in cell phone, cell phone center frame, antenna, camera module, speaker bracket, USB connector and so on. PPA on cell phones Cell Phone Antenna LDS technology can be used to make LDS antenna in cell phone, 5G smart phone antenna multi-band design is more complex, LDS antenna to meet the thin and light structure design, high degree of design freedom. ppa as LDS antenna material has excellent mechanical properties and dimensional stability, high temperature resistance, no foaming after lead-free welding, low warpage and so on, the radio signal depletion is very low. Cell Phone Structural Components 5G cell phones due to the complexity of RF signals, the application of nano-injection molding process to a higher level, nano-injection molding materials need to be resistant to high temperatures, PPA is one of the materials to meet this requirement, and PPA mechanical properties are excellent, and the metal has a very good bonding force. PPA for cell phone structural components USB TYPE-C 5G cell phone more efficient fast charging function and fast wireless charging needs to improve the USB-C connector safety requirements, and USB connector placement is mainly based on the SMT process technology, due to the connector high-speed characteristics and the need for production and installation process, high-temperature-resistant materials have become a must, PPA has a high-temperature resistance and non-deformation characteristics, is widely used in cell phones USB. USB TYPE-C 2. Laptop, tablet High-temperature nylon can replace metal to achieve thin and lightweight design, can be used in the laptop shell, tablet shell, excellent high temperature resistance and dimensional stability makes it widely used in the laptop fan, interface. PPA on laptop computers laptop cover Flat Panel Housing 3. Smart Wear High-temperature resistant nylon can also be used for smartwatch LDS stereo circuit laser laser engraved antenna as well as the case, internal bracket, and back shell and other components. Influenced by the new crown pneumonia epidemic, telecommuting and teaching needs to enhance the global demand for notebook computers, notebook computer shipments are expected to exceed 180 million in 2020, hitting a record high. With the accelerated construction of China's 5G network, 5G replacement tide will meet the "in progress", according to the China Communications Academy statistics, January-August, the domestic market 5G cell phone cumulative shipments of 93.679 million, accounting for 46.3% of 5G will drive the cell phone market rebound;; 5G will drive the cell phone market rebound; smart wearable market has exploded in recent years, and the global demand for notebook computers is expected to exceed 180 million in 2020, a new high. The smart wearable market has exploded in recent years, and according to IDC, the global smart wearable market shipped a total of 86.2 million units in the second quarter of 2020, a year-on-year increase of 14.1%. The rebound of the consumer electronics market such as cell phones, pen drives and smart wearable will drive the growth of high temperature nylon demand.

    2024 04/30

  • What Is Wear-resistant Nylon ?
    Wear-resistant nylon materials are mainly used to reduce the coefficient of friction or wear of nylon by adding wear-resistant additives such as carbon fibers, molybdenum disulfide, graphite, PTFE powder or silicone powder to nylon, and the dosage of these additives is generally between 3% and 15%. Generally speaking, wear-resistant nylon is mainly used in the field of mechanical parts for manufacturing various wear-resistant products (injection molding method), such as bearing cages, bushings, friction-reducing rings, friction-reducing pads and so on. In recent years, wear-resistant nylon has been widely used in the automotive field. Compared with pure nylon resin, wear-resistant nylon has lower coefficient of friction, better wear resistance and self-lubrication, as well as high mechanical properties and good heat, oil and chemical resistance, it also greatly reduces the water absorption and shrinkage of raw materials. There are many improved varieties of self-lubricating wear-resistant nylon, such as graphite nylon PA12, graphite nylon PA66, graphite nylon PA12, carbon fiber nylon, nylon/molybdenum disulfide, nylon/polytetrafluoroethylene and nylon 1010/molybdenum disulfide. Graphite nylon is particularly suitable for wear-resistant lubricant materials, this is because graphite is often used as a lubricant in the mechanical industry, lubricants can not be used at high speed, high temperature and high pressure, while graphite wear-resistant materials can slide at high speeds of 200 ~ 2000 ℃, working without lubricant, graphite materials are widely used in many equipment that conveys corrosive media, such as piston cups, seals and bearings, operation without adding lubricant, graphite emulsion is also a good lubricant for many metal processing. However, certain mechanical parts (e.g., shims used for transmission gears) have high requirements for accuracy in the thickness direction, thus placing stringent requirements on the uniformity of the nylon material in the thickness direction. Conventional wear-resistant nylon products are prone to a concave effect on the end face due to heat shrinkage and other factors. In particular, the large dimensional difference between core shrinkage and edge shrinkage of thick parts is a prominent problem and can only be used after targeted improvements. This is also the difficulty of technical realization, that is, how to improve the dimensional accuracy of the product on the basis of ensuring the wear-resistant effect, and the cost is not too high. Several commonly used wear-resistant additives (1) Carbon fiber Carbon fiber can significantly improve the integrity of the material structure, load resistance and wear resistance. And glass fiber is different from carbon fiber is a softer and less scratchy fiber, carbon fiber will not scratch its friction with the friction of iron or steel friction surface. (2) Molybdenum disulfide Molybdenum disulfide is a wear-resistant additive mainly used in nylon plastics. Molybdenum disulfide acts as a crystallizing agent to increase the crystallinity of nylon, creating a harder and more wear-resistant surface. Molybdenum disulfide has a high affinity for metals. Once adsorbed on a metal surface, the molecules of molybdenum disulfide will fill the pores on the metal surface that can only be seen with a microscope and will make the metal surface smoother, which makes molybdenum disulfide an ideal wear-resistant additive for applications in which the nylon and the metal rub against each other. (3) Graphite The chemical structure of graphite is a unique lattice structure, this unique chemical structure makes the graphite molecules in the very small friction will easily slide each other, this wear-resistant properties in the water environment is particularly important, so graphite as an ideal wear-resistant additives used in a lot of parts placed in the water, such as the water store shells, blades and so on. (4) Polytetrafluoroethylene (PTFE) PTFE has a low coefficient of friction, and during friction PTFE molecules form a lubricating film on the surface of the part. PTFE has excellent lubrication and wear resistance under friction, and is the optimal wear additive in high-load applications. These high-load applications include hydraulic piston ring seals, thrust washers. PTFE content in non-crystalline plastics is generally 15%, while in crystalline plastics is generally 20%. (5) Silicone Silicone, the scientific name is generally called polysiloxane (or polydimethylsiloxane), low molecular weight polysiloxane liquid commonly known as silicone oil, ultra-high molecular weight polysiloxane appearance of white particles or powder, mainly used as a plastics processing aids, to overcome the traditional silicone oil processing troubles and performance shortcomings, which can significantly reduce the coefficient of friction of plastics to improve the slipperiness, to improve the surface luster, improve the resistance to scratches, and at the same time, have a good stability and non-migration. Good stability and non-migration.

    2024 04/29

  • Performance Advantages Of Heat-Resistant Engineering Plastics
    General-purpose plastics have a long-term use temperature below 100°C. They usually include PE, PP, PS, PVC, ABS. Usually include PE, PP, PS, PVC, ABS. general-purpose plastics is a category of plastics that we use in large quantities in our daily life, usually used as packaging, daily necessities, toys and so on. The long-term use temperature of engineering plastics is around 100℃ to 150℃. The five major engineering plastics include PA, POM, PBT, PC and PPO, which are usually used in mechanical parts, automobiles, electrical and electronic appliances. High-temperature engineering plastics are used at temperatures above 150°C. In addition to high heat resistance and flame retardancy, these materials usually have good machinability, aging resistance, dimensional stability and excellent electrical properties. Can be used to replace metal materials, widely used in electronics and electrical appliances, aerospace, medical devices, automotive and other neighborhoods. Engineering plastics performance advantages: 1. Light weight: the specific gravity of engineering plastics is routinely around 0.83~2.2, only 1/9~1/4 of steel and 1/2 of aluminum. Some engineering plastics, such as polypropylene, are much lighter than water. This characteristic of engineering plastics is important for vehicles, ships, airplanes and other machinery and equipment that need to reduce self-weight. 2. Specific Strength: For equal volumes of material, engineering plastics are generally less strong than metals. However, when compared with equal weight, because engineering plastics are much lighter than metal, some engineering plastics have much higher strength than general metal, which is the higher strength of existing structural materials. For example, the modified reinforced PPS has good stiffness, and the product has the ringing sound of metal when it falls to the ground. 3. Good chemical stability: engineering plastics generally have good corrosion resistance to acids, alkalis and other chemicals, which is a very obvious advantage. Such as polytetrafluoroethylene and polyphenylene sulfide have excellent corrosion resistance, which has a broad development prospect in the field of chemical anti-corrosion equipment and other fields. 4. Excellent electrical function: almost all engineering plastics have good electrical insulation function, dielectric loss is very small, good arc resistance, comparable with ceramic, rubber and other insulating materials. Therefore, the application of engineering plastics in the motor, electronic and electrical industry has an extremely broad prospect. 5. Friction reduction, good abrasion resistance: using this characteristic, engineering plastics can be used to manufacture a variety of self-lubricating bearings, gears and seals, etc.. Engineering plastics also has excellent foreign matter buried performance, used in the presence of abrasive particles or impurities in harsh conditions is particularly important. 6. Good vibration damping and muffling effect: machinery equipped with engineering plastics bearings and gears can reduce vibration, noise reduction and even muffling. 7. Easy molding and processing: engineering plastic products can often be molded at once, while metal products are always processed through several, dozens or even dozens of processes to complete. This feature of engineering plastics is important for saving working hours and improving labor productivity. In addition, engineering plastic products mechanical processing is relatively simple, stable size, low cost of molds, high yield. Commonly high temperature engineering plastics are divided into the following categories: fluoroplastic (Fluoroplastie), polyaryl ether ketone (PAEK) class, high temperature nylon, polyphenylene sulfide (PPS), polyimide (PI) class, polysulfone (PSU) class. HONY PLASTIC for imported PI with non-standard parts have high performance chemical stability, mechanical toughness, natural lubrication, high temperature insulation. It can reduce the weight of parts, extend the maintenance interval or life, as well as increase process uptime to reduce overall costs, is an ideal design material. Applications include pump seats, seals and wear surfaces; structural and wear parts (for semiconductor and electronics manufacturing industries); fixtures and operating components for glass and plastics manufacturing; and more.

    2024 04/28

  • Know About GPO-3/1
    GPO-3/1 with good arc resistance and resistance to electric traces. GPO-3/GPO-1 is a rigid board insulating material made of alkali-free glass fiber mat impregnated with an unsaturated polyester resin paste and heat-pressed with appropriate additives.GPO-3 insulating board is equivalent to UPGM-203. Product Features: Heat resistance class F Flame retardant grade V0 Better mechanical and arc resistance properties Excellent flame retardancy, resistance to electric start marking and anti-corrosion properties Manufacturing capacity: Thickness range: 1.0-30mm Sheet size: 1020x2020mm Color: red, white Automatic cutting/splitting of plates and CNC machined molded parts Industry Standards: GB/t1303.1-1998 GPO-3 Applications: Circuit Breakers, Frame Circuit Breakers Molded Case Circuit Breakers Safety baffles, spacer liners, interphase partitions Arc-disconnecting chambers Arc-disconnecting plates Safety Switchgear in electric motors Low-voltage electrical insulation boards for AC contactors, explosion-proof appliances, etc. Typical Properties Data Sheet of GPO-3/GPO-1 ITEM Test Method Unit Value Bending strength ISO178 Mpa 180 Impact Strength ISO179 Mpa 210 Water Absorption ISO62 % ≤0.5 Insulation resistance ICE167 MΩ 1*106 Arc resistance ASTMD-495 s Electrical strength S KV/mm 20 Dielectric breakdown IEC243 KV 50 Dielectric loss angle tangent IEC243 V 0.05 Leakage trace index IEC112 V 550-600 Dielectric Constant IEC250 - ≤4.5 Flammability UL94 VO

    2024 04/27

  • Nylon Bar Lathe Machining Skills
    Nylon rod is an important engineering plastics, can replace the wear-resistant parts of mechanical equipment, instead of copper and alloy for equipment wear parts. It has good toughness, strong abrasion resistance, oil resistance, shock resistance, tensile and bending strength, and has the characteristics of small water absorption and good dimensional stability, thus it is used to process a variety of wear-resistant high-strength parts. In spite of this, there are some small details and method skills that we should learn when we carry out nylon bar lathe processing. Nylon bar lathe processing skills: 1, Processing less than 30mm small holes, due to small holes in the space is narrow, heat dissipation is difficult, operation of the lathe needs to reduce the lathe speed to 300 rpm or less, with cutting fluid to be cooled; slow, even speed into the drill, timely chip removal; through the hole, to the bottom of the hole, the drill bit will be penetrated, the need to be more careful, reduce the speed of drilling, cutting fluid or coolant, it must be uniformly sprayed to the position of the hole. 2, The processing of holes larger than 30mm, first of all, to sharpen the drill bit, easy to process, reduce the scrap rate; will reduce the lathe speed to 180 rpm or less, larger than 55mm holes, you can reduce the lathe speed to 60 rpm or so; slow, even speed into the drill, chip removal in time, spray sufficient cutting fluid; drill out of the hole, be careful, reduce the speed of drilling. 3, For small hole reaming processing, the lathe speed should be lower than 60 rpm; uniform, low speed into the drill, the operator must hold the tailstock handle, to prevent the drill bit was quickly brought into the hole by the lathe, resulting in the collapse of the product; cutting fluid spray evenly. 4, External round processing, processing tool selection of white steel tools, should not choose alloy tools, tools should be kept sharp; lathe speed of not less than 200 rpm; appropriate feed speed to improve processing accuracy and surface finish. Nylon bar is a widely used engineering plastics, almost all over the industrial field, widely used in chemical, mechanical, automotive, textile, scientific research and many other industries. It has light quality, corrosion resistance, low price and easy processing. It is unaffected by chemicals whether weak bases, alcohols and esters, carbonate compounds, oil and grease. Nylon sheet:Outstanding wear resistance, its coefficient of friction is usually 0.1-0.3 as phenolic plastic cloth 1/4, bar alloy 1/3 is an excellent self-lubricating material good mechanical properties. Its hardness is large, and has taught high tensile, flexural and impact strength and taught high extension, his compressive strength and metal is not comparable to its fatigue strength and cast iron and aluminum alloys at the same level. Stable chemical stability, it is unaffected by chemicals whether weak alkaline, alcohol fat, hydrocarbons, oil and grease. It is light in specific gravity, with good toughness, strong abrasion resistance, oil resistance, shock resistance, etc. It is suitable for making abrasion-resistant parts, transmission structural parts, household appliance parts, automobile manufacturing parts, preventing mechanical parts, Huagong equipment, and electrical insulation parts. Such as turbines, gears, bearings, impellers, blades, screws, high-pressure gaskets, seals, nuts, screws, shuttles, sleeves, bushings connectors, etc., the product is widely used, is a good material to replace steel with plastic. Nylon tensile strength and impact strength are high, is a commonly used wear-resistant plastics, commonly used in processing for gears, load bearing wheels, wear-resistant parts and rotating structures, transfer switches, bearings and so on. Our company supplies all kinds of nylon plates, thick plates and all kinds of nylon rods: ordinary nylon rods, high-quality nylon rods, PA6 rods and so on.

    2024 04/26

  • Technical Requirements For Nylon Machined Parts
    Nylon products is a new type of engineering plastics, because of its excellent comprehensive performance, make it in the engineering plastics in the status of the rapid rise, become an important material, the use of the expanding, so what are the technical requirements of nylon processing parts? What are the factors affecting nylon processing parts? Technical requirements of nylon processing parts 1. Rheological properties of nylon Most of the nylon is crystalline resin, when the temperature exceeds its melting point, its melt viscosity is small, melt fluidity is very good, should prevent the occurrence of overflow. At the same time, due to the rapid condensation of the melt, the material should be prevented from blocking the nozzle, runner, gate and other products caused by the phenomenon of insufficient. Mould overflow value of 0.03, and the melt viscosity of the temperature and shear changes are more sensitive, but more sensitive to temperature, reduce the melt viscosity from the barrel temperature to start. 2. Water absorption and drying of nylon Nylon's water absorption is large, wet nylon in the molding process, the performance of a sharp drop in viscosity and mixed with bubbles appear on the surface of the product silver wire, the mechanical strength of the product decreased, so the material must be dry before processing. 3.Crystallization In addition to transparent nylon, nylon is mostly crystalline polymer, high crystallinity, product tensile strength, abrasion resistance, hardness, lubricity and other properties have been improved, the coefficient of thermal expansion and water absorption tends to decline, but on the transparency and impact resistance is not good. Mold temperature has a greater impact on crystallization, high mold temperature crystallinity is high, low mold temperature crystallinity is low. 4.Shrinkage Similar to other crystalline plastics, nylon resin shrinkage problem, the general shrinkage of nylon with the crystallization of the relationship between ******, when the crystallinity of the product products will increase the contraction of the product, in the molding process to reduce the mold temperature \ to increase the injection pressure \ to reduce the temperature will reduce the contraction of the product, but the products of the increase in the internal stress of the easy to deform. For example, non-glass fiber reinforced PA6 and PA66 shrinkage in 1.5-2%, after adding glass fiber can make the shrinkage rate reduced to 0.3% to 0.8%. 5. Molding equipment Nylon molding, the main attention to prevent "nozzle salivation phenomenon", so the processing of nylon materials generally use self-locking nozzle. In addition, it is best to choose the injection molding machine with a larger plasticizing capacity. 6. Products and molds Wall thickness of products Nylon flow length ratio of 150-200, nylon products wall thickness is not the bottom of 0.8mm in general between 1-3.2mm to choose from, and the contraction of products and products related to the wall thickness, the thicker the contraction of the wall thickness is greater. Factors affecting nylon machined parts 1.Clamping Usually, in the workpiece clamping, the clamping force will make the workpiece deformation, unloading clamping force, the workpiece elastic deformation automatically recover, resulting in the workpiece free of stress under the conditions of size and processing size is not the same. If the clamping force is too large, will exceed the yield limit of the material, a long time clamping will make the workpiece plastic deformation, after processing the clamped part of the part and the processing of the size does not match; on the other hand, it will lead to the clamping is not tight, the vibration of the machining process is large, affecting the final machining of the size of the quality. Nylon materials and metal materials are different in nature, with a small density, easy to deform and easy to process the characteristics of the clamping process, it is more likely to be deformed due to the clamping; processing is completed after the elasticity of the recovery, so that the size and shape of the changes, and the larger the clamping force, the greater the deformation after processing is completed. Therefore, in the nylon thin-walled parts processing, should be taken vigorously clamping primary processing, light clamping finishing processing order to ensure that the clamping force does not affect the size of the machining accuracy. 2.Cutting tool Cutting nylon material should avoid the tool itself to bring too much pressure, club cutting process in the constant movement to the inside of the material, in addition to the lateral cutting of the tool on the material, there is a direct propulsion pressure. If the propulsion pressure is too large, will not only affect the stability of the workpiece clamping, but also directly cause the deformation of the workpiece, resulting in the elastic deformation of the workpiece to recover after the size deviation is too large. Stiffness of the tool relative to the stiffness of the weak tool, its own elasticity is poor, more likely to produce the workpiece processing propulsion, resulting in workpiece color, so the use of relatively weak stiffness of the alloy knife machining accuracy is better. Edge of the sharpness of the degree of its machining accuracy has a considerable impact, the sharper the edge of the tool, the smaller the cutting resistance, the smaller the propulsive force on the material, the smaller the deformation of the workpiece, the smaller the rebound phenomenon, the better able to ensure the dimensional accuracy; therefore, the use of alloy knife processing nylon materials, triangular knife than the quadrangular knife is good and in the finishing of the workpiece, in the case of ensuring the roughness of the surface, the use of a new blade than the old blade is more able to Ensure dimensional accuracy, and even a certain amount of grinding can be carried out on the knife edge, so that the sharp angle of the knife edge becomes smaller. 3.Cutting heat A very important factor affecting the accuracy of workpiece processing is cutting heat. Parts processing will produce a lot of heat, such as milling elastic deformation and plastic deformation, chip separation and tool and workpiece friction consumed energy, most of which will be converted to thermal energy, and these thermal energy a small part of the chip away or air radiation, a large part of the workpiece is absorbed, these thermal energy in the formation of thermal stress within the workpiece, with the continuous advancement of the processing, and constantly generate thermal energy, thermal stress, and ultimately make the workpiece occur. With the continuous advancement of processing, heat energy is constantly generated and thermal stress is constantly changing, which ultimately makes the workpiece deformed, distorted, and even cracked. For nylon material, its own thermal stability is extremely weak, a little heat absorption, will lead to deformation. 4.Material original internal stress The workpiece material itself exists within the internal stress. In the machining process, due to the removal of excess parts, changing the overall structure of the workpiece correlation, resulting in the internal stress balance of the material is broken, the need to find a new balance of internal stresses, resulting in deformation of the material in the cutting; therefore, in the processing of metal materials should be used to eliminate internal stresses such as tempering and vibration aging, so that the internal stresses of the material and the structure of the material as much as possible tend to be stabilized to reduce the machining of the Deformation. Nylon material in the casting production, often appear or large or small pores or holes. When the mold temperature is too high, nylon products are prone to shrinkage; Conversely, due to the instantaneous separation of the polymer in the monomer is not completely dissolved, and easy to cause microporous. In addition, nylon reactants will be more or less mixed with volatile or decomposable material, casting will produce volatile products, the formation of products in the bubble or hole, these holes in a large extent caused by the instability of the nylon material, - once the structure is changed, the internal stresses to re-balance, the material is easy to produce deformation.

    2024 04/25

  • Cnc Nylon Parts Machining Tips
    Nylon material in precision machining is also a commonly used materials, often used to process small precision fixtures, due to the hardness, toughness and processing characteristics of nylon material, in precision parts processing has played an irreplaceable role, when Lee and the company processed a lot of precision fixtures made of this material, encountered in the thin-walled nylon processing parts, there will be easy to deform the situation, the precision is more difficult to control. Today we will talk about cnc nylon parts processing skills. First of all, nylon machining less than 30mm small holes, due to the small holes in the space is narrow, heat dissipation difficulties, the operation of the lathe needs to reduce the lathe speed to 300 rpm or less, with the cutting fluid to be cooled; slow, even speed into the drilling, chip removal in a timely manner; through the hole, to the bottom of the hole, the drilling bit is going to penetrate the need to be more careful, reduce the speed of the drilling, cutting fluid or coolant, it is necessary to uniformly sprayed to the hole position. Secondly, nylon machining processing greater than 30mm punched holes, first of all, to sharpen the drill bit, easy to process, reduce the scrap rate; will reduce the lathe speed to 180 rpm or less, greater than 55mm holes, you can reduce the lathe speed to 60 rpm or so; slow, even speed into the drilling, timely chip removal, spraying sufficient cutting fluid; drilling out of the holes, be careful, reduce the speed of the drilling. Then, nylon machining for small hole reaming processing, the lathe speed should be lower than 60 rpm; uniform speed, low speed into the drill, the operator must hold the tailstock handle, to prevent the drill from being quickly brought into the hole by the lathe, resulting in the collapse of the product; cutting fluid spray evenly. In nylon thin-walled precision machining parts, should be taken vigorously clamping the initial machining lightly clamping finishing processing sequence to ensure that the clamping force does not affect the precision parts size processing accuracy. Nylon materials and metal materials are different in nature, with low density, easy to deform and easy to process the characteristics. Then in the clamping process will be more likely due to the clamping and deformation of precision parts after the completion of processing elastic recovery so that its size and shape changes, the greater the isthmus holding force, the greater the deformation after the completion of processing. Usually in the workpiece clamping, clamping force will make the workpiece deformation, unloading the workpiece elastic deformation automatically recovered, resulting in the workpiece free of force under the conditions of size and processing size is not the same. If the clamping force is too large, a long time after the clamping of precision mechanical parts will produce plastic deformation, after processing the clamped part of the parts of the machining size does not match. Conversely, it will lead to the clamping is not tight, precision parts processing vibration, affecting the quality of precision parts processing dimensions. Nylon parts processing, should avoid the tool itself to bring too much squeeze pressure, the tool cutting process in the continuous movement to the inside of the material, in addition to the tool on the side of the material cutting there is a direct pressure to advance, if the propulsion pressure is too large, not only will affect the clamping stability of the precision mechanical parts, will also directly cause deformation of the precision parts, resulting in workpiece Elastic deformation recovery after the size deviation is too large. Stiffness of the stronger tool relative to the stiffness of the weaker tool's own poor elasticity is more likely to produce propulsive force on the processed workpiece, resulting in the deformation of the workpiece so, the use of relatively weak stiffness of the alloy machining accuracy is better. Finally, nylon round machining, processing tool selection of white steel tools, should not choose alloy tools, tools should be kept sharp; lathe speed of not less than 200 rpm; appropriate feed speed to improve machining accuracy and surface finish. The sharpness of the knife edge on the precision machining accuracy has a great impact, the sharper the edge of the tool, the smaller the cutting resistance, the smaller the propulsion of the material, the smaller the deformation of the workpiece, the smaller the rebound phenomenon the better able to ensure that the precision mechanical parts processed dimensional accuracy, so the use of alloy knives for processing of nylon materials, three knives better than the quadrangular knife.

    2024 04/24

  • Types Of Nylon Processing Parts And Methods
    Nylon machined parts are a kind of products made by processing nylon as raw material. Nylon is a synthetic resin that is characterized by abrasion resistance, corrosion resistance, easy dyeing, and high temperature resistance, and is widely used in the manufacture of various plastic products. Types of Nylon Processed Parts There are many types of nylon processed parts, which can be categorized as follows according to different ways: Classification by application: including nylon film, nylon fiber, nylon tube, nylon gear, nylon seals, etc. Classified by shape: including round parts, square parts, shaped parts, and so on. Classified by processing method: including injection molded parts, extruded parts, calendered parts, etc. Manufacturing methods of nylon processing parts Injection molding: Nylon particles are heated and melted, and then injected into the mold for cooling and molding. This method is suitable for producing parts with complex shape and low precision requirements. Extrusion molding: Nylon particles are heated and melted, and then extruded through an extruder. This method is suitable for the production of parts with simple shapes and large lengths. Calendering: After heating and softening the nylon film, it is calendered into a film of the required thickness by a calender. This method is suitable for the production of film products. Blow molding: Nylon particles are heated and melted and then injected into the mold for blow molding. This method is suitable for producing parts with complex shapes and high precision requirements. Application areas of nylon processed parts Mechanical Manufacturing: Nylon machined parts are widely used in mechanical manufacturing, such as the manufacture of gears, bearings, seals and so on. Automobile manufacturing industry: nylon machined parts are widely used in automobile manufacturing industry, such as manufacturing automobile interior, automobile parts and so on. Electronic industry: nylon machined parts are widely used in electronic industry, such as manufacturing electronic components, circuit boards, etc. Light industry: nylon processing parts are widely used in light industry, such as the manufacture of plastic bags, plastic bottles and so on. In short, nylon processing parts in various fields have a wide range of applications, the manufacturing method is also different due to different uses. Understanding the manufacturing methods and application areas of different types of nylon processing parts helps us to better understand and use this material products.

    2024 04/23

  • Why PEI Material So Popular
    PEI (Polyetherimide) Material Introduction Product Overview Product Characteristics Application Fields Performance Parameters PEI polyetherimide is a transparent amber-colored amorphous thermoplastic special engineering plastics, English name: Polyetherimide, abbreviated as PEI. its molecular structure contains both aromatic amine functional groups and ether bonding structure, compared with other aryl polyimide (abbreviated as PI) is a lower cost, higher yield of thermoplastic PI. in addition, PEI can be further improved through the addition of glass fiber modification. In addition, PEI can also be modified by adding glass fiber to further enhance its performance. 01 PEI Product Overview PEI is a pure polyetherimide (PEI) profile. PEI is an amorphous polymer with a glass transition temperature of up to 215°C. It has mechanical properties comparable to those of PEEK, as well as excellent thermal, insulating, and flame-retardant properties. It can be used in high temperature environments with high stress, fatigue stress or impact stress, such as automotive parts or interior and exterior, semiconductor processes, precision bearings, mechanical load-bearing parts, wind power equipment or new energy battery parts, electrical systems. 02 PEI product characteristics High tensile strength, strength above 110MPa High flexural strength, strength of 150MPa or more Excellent thermo-mechanical load-bearing capacity, thermal deformation temperature greater than or equal to 200 ℃. Good creep resistance and fatigue performance Excellent flame retardant properties, low smoke burning properties Excellent dielectric properties and insulation Excellent dimensional stability, low coefficient of thermal expansion High heat resistance, can be used under 170 ℃ for a long time Transmission of microwaves Detailed performance 01 Identifying Characteristics: Translucent amber solid plastic, modified with glass fibers to be olive in color. 02 Mechanical properties: High tensile strength, high modulus of elasticity, modified by glass fiber, higher strength and modulus, much higher than other high-performance engineering plastics. 03 Electrical properties: Excellent electrical properties, volume resistivity, high dielectric strength, arc resistance 128s, exceeding the UL minimum requirement of 120s for charged parts support substrate, what's more, the electrical properties of PEI can still remain basically constant in the case of changes in temperature, frequency and so on. 04 Drug resistance: Unlike other amorphous plastics, PEI shows exceptional resistance to a wide range of chemicals. It is unaffected by most hydrocarbons and is resistant to corrosion by inorganic acids, salt solutions, and dilute bases (pH < 9). Although soluble in halogenated hydrocarbons such as trichloromethane, it is well tolerated by Freon-based cleaning agents, refrigerants, and gas-phase welding media. 05 Flame Retardant Properties: PEI is flame retardant and low smoke, without any flame retardant, oxygen index 47, flame retardant grade up to UL94V-0 (0.4mm) and 5V (1.9mm).The CO, CO2, H2O released when PEI burns is similar to wood; the amount of smoke determined by the NBS method is 0.7 (the amount of smoke after 4min)-30 (the amount of smoke after 20min) respectively. 06 Processing performance: Good processing performance, can make thin-walled and structurally complex products Dimensional stability: molding shrinkage is small, low coefficient of linear expansion, and the linear expansion coefficient of the metal is closer to the metal, easy to match with the metal parts, inserts. Therefore, it is widely used in the manufacture of precision products. 07 radiation resistance: Excellent resistance to ultraviolet irradiation, in the absence of any stabilizer conditions, can withstand ultraviolet exposure, by exposure in the xenon lamp weathering test chamber 1000h, the tensile strength change is minimal; PEI also shows good resistance to γ-ray radiation, in cobalt 60 to 1M per hour rate by the cumulative exposure of 5000M rad after the tensile strength loss of only 6%; PEI can penetrate microwave and infrared. 08 Creep resistance: Excellent creep resistance, even at high temperatures also has high creep resistance. 03 PEI Industry Applications 01 Electrical and electronic industry In the electrical and electronic industry PEI's structural strength, dimensional stability at high temperatures, and constant electrical properties over a wide range of temperatures and frequencies make it the preferred material for the electrical and electronic industry. Such as the manufacture of terminal blocks, relay housings, switches, circuit boards, coil bobbins, printed circuit boards, integrated circuit bases, connectors, mirrors, fiber optic connectors and so on. 02 Mechanical industry In the machinery industry, PEI's high strength, high rigidity, high temperature resistance and abrasion, corrosion and sealing resistance can be used to manufacture pumps, impellers, valves, gears, bearings, compression rings, gaskets and other parts in the machinery industry. 03 Medical industry In the medical industry, PEI's toughness, high temperature resistance, and steam sterilization resistance (4,000 steam sterilizations at 130°C) are used in medical housing surgical handles, trays, fixtures, medical mirrors, and dental appliances. 04 Food Industry In the food industry, PEI is non-toxic, odorless, non-migratory, high temperature resistant, can be sterilized, recognized by the U.S. Food Industry Association FDA, can be used in the food industry machinery parts, product packaging, toast oven, microwave ovens, tableware and so on. 05 Transportation In the transportation industry, PEI's structural strength and rigidity, heat resistance, flame retardancy and low smoke are important factors for PEI's use in the transportation industry.PEI's sheets are used to manufacture various parts of aircraft such as nose instrument panels, interior panels, portholes, hatch coverings, baggage racks, seat brackets, and food and beverage tables, etc.; Carbon fiber reinforced PEI composites are used for structural parts of new helicopters; PEI Foam is used as thermal and acoustic insulation materials for airplanes; PEI is also used for automotive engine components, high-temperature connectors, high-power lights and indicators, automotive air-conditioning sensors, effective combustion temperature sensors and so on. 5G field: Optical communication equipment (infrared transmissibility), RF connectors, filters, phase shifters In the apparel industry, PEI is also made into fibers for protective clothing for firefighters and race drivers. Nippon Woolen Corporation blends PEI fibers with wool and other materials to produce yarns, fabrics, and garments that are both comfortable and offer safety and protective qualities such as natural halogen-free flame retardancy and permanent UV protection. 05 PEI Reinforced Series PEI GF30 is a polyetherimide (PEI) profile reinforced with 30% short-cut glass fiber. Compared to unreinforced PEI, this product offers improved strength and modulus, better abrasion resistance, and a lower coefficient of thermal expansion. This product can be used in high temperature environments with high stress, fatigue stress or impact stress, such as automotive parts or interior/exterior, semiconductor processes, precision bearings, mechanical load-bearing parts, wind power equipment or new energy battery parts, and electrical systems. PEI GF30 glass fiber reinforced PEI profile Higher tensile strength, with a strength of 160 MPa or more; Higher flexural strength, strength above 210MPa; Excellent thermo-mechanical load-bearing capacity, thermal deformation temperature greater than or equal to 210°C; Excellent flame retardant properties, arc resistance; Excellent dielectric and insulating properties; Excellent dimensional stability, low coefficient of thermal expansion; High heat resistance, can be used for a long time at 170 ℃.

    2024 04/22

  • Is The Anti-static PEI Sheet Flexible?
    Antistatic polyetherketimide (PEI) sheet is a high-performance engineering plastic sheet with many properties such as high-temperature resistance, chemical stability, and electrical properties. In terms of its elasticity, PEI sheet is often thought of as a relatively hard material, but it does have a degree of flexibility. The elasticity of PEI sheet stems from its molecular structure and material properties. While PEI sheet may not be as hard as some other plastic materials such as polycarbonate (PC) or polypropylene (PP), it is still elastic enough to withstand a certain amount of stress and deformation without rupturing or deforming excessively. The elasticity of PEI sheet is primarily in its response to stretching and bending. When subjected to an external force, PEI sheet can deform elastically within a certain range and return to its original shape after the force is removed. This elasticity allows PEI sheet to perform better in applications where it is subjected to shock or vibration, as it absorbs energy and mitigates the effects of shock or vibration. In addition, the elasticity of PEI sheet makes it easier to process and mold, as it can be adapted to the shape of the molding die to some extent without cracking or damage. It is important to note that the elasticity of PEI sheet is closely related to its thickness, temperature, and the type and strength of the forces applied. Thicker PEI sheets typically have higher elasticity than thinner sheets, and high temperatures may affect their elastic properties. Therefore, when designing and engineering with PEI sheet, these factors need to be taken into account and the appropriate material thickness and operating conditions need to be selected to ensure that its performance and reliability meet the requirements of the application.

    2024 04/21

  • For Hydraulic Machines: Cotter rings, Guide rings, Support rings
    In hydraulic machinery, air pumps, and vibration-damping machinery, all moving axes, whether reciprocating or rotating, require some form of guidance to avoid metal-to-metal contact that can cause wear and tear on the equipment. The selection of the correct open rings is particularly important in hydraulic systems, as they isolate the load by pressurizing the sealing box, and in the choice of materials, also taking into account the conditions of use, in the temperature range from -35 ° C to 250 ° C. Not only that, but also excellent resistance to hydrolysis, resistance to steam, and resistance to ultraviolet rays, so that the choice is made of PTFE polytetrafluoroethylene, PEEK polyetheretherketone, PI. Torlon-PAI, CNC finishing and injection molding are available. Wear Mechanisms for Split Rings, Guide Rings, and Support Rings Wear resistance of the support rings in these sealing systems is the key to increasing the overall service life of the components. Wear of seals is mainly categorized into abrasive wear, abrasive wear and lubrication wear. Factors such as friction, pressure, temperature and media also have an impact on the wear resistance of the sealing system. Material selection and optimization Support ring according to the shape is also divided into O-ring and open ring, O-ring will fail due to extrusion into the hardware gap, resulting in a bite effect, is the rapid degradation of seals caused by premature failure. And then such a situation, the selection of suitable materials is particularly important, such as PEEK, PTFE, PAI, PI, etc., different materials have different performance and different prices, through different working conditions to choose the right combination of materials in order to get the maximum economic benefits. Application prospects and outlook Improving the wear resistance of support rings in sealing systems in hydraulic machinery is an area of continuous development and innovation. With the continuous advancement of materials disciplines and lubrication technology, we can expect more innovative materials to be developed to further doctor the performance of support rings, guide rings, open rings, piston rings, and sealing rings in seals for hydraulic machinery and oil pumps.

    2024 04/20

  • PEEK GF30 Vs.PEEK CA30
    PEEK rods on the market diameter model range is generally between 3-260mm, normal 1m/3m long, PEEK rods are made of PEEK raw material particles extruded through the extrusion equipment extrusion molding semi-finished profiles, PEEK rods are widely used in small batches of large sizes or injection molding and other processes can not meet the requirements of the product machining. PEEK rods are mainly available in five grades and models: pure PEEK rods, PEEK carbon fiber reinforced (+30% CF) rods, PEEK glass fiber reinforced (+30% GF) rods, PEEK bearing grade (+10% PTFE +10% graphite +10%) rods, PEEK anti-static rods. PEEK is a high-temperature-resistant thermoplastic with high glass transition temperature (143°C) and melting point (334°C), and loaded thermal deformation temperature up to 316°C (30% glass fiber or carbon fiber reinforced grades). In different application scenarios, materials can be selected or special customized as required. Pure PEEK rods have more complete market specifications due to the range of applications, cheaper prices and larger market capacity, while other grades of PEEK rods need to look at each company's own specifications, with fewer options. PEEK-1000 (Brownish Gray): PEEK-1000 is manufactured from pure polyether ether ketone resin and has the best toughness and impact resistance of any PEEK grade. PEEK-1000 can be sterilized using the most convenient sterilization methods (steam, dry heat, ethanol, and Y-rays), and the raw material composition used to manufacture PEEK-1000 meets European Union and U.S. FDA regulations for food safety, making it suitable for very common applications in the medical, pharmaceutical, and food processing industries. PEEK-HPV (black): The addition of PTFE, graphite and carbon fiber makes PEEK-HPV a bearing grade plastic. Its superior frictional properties (low coefficient of friction, wear resistance, high peak pressure limit) make this grade ideal for friction applications. PEEK-GF30 (brownish gray): A reinforced grade filled with 30% glass fibers, this material has better stiffness and creep resistance than PEEK-1000, as well as better dimensional stability, making it ideal for structural parts. It is ideal for structural parts. It can withstand fixed loads at high temperatures for extended periods of time. If PEEK-GF30 is used as a sliding part, its suitability should be carefully tested because glass fibers scratch the mating surface. PEEK-CA30 (black): Reinforced with 30% carbon fiber filler, this material has better mechanical properties (higher modulus of elasticity, mechanical strength, and creep) and is more wear-resistant than PEEK-GF30, and the carbon-fiber-reinforced plastic is 3.5 times more thermally conductive than unreinforced PEEK - dissipating heat from the bearing surfaces more quickly. PEEK polyether ether ketone material selection criteria PEEK can also be called polyether ether ketone, as a high-performance semi-crystalline plastics, such plastics have excellent chemical resistance, mechanical strength, dimensional stability and a series of good performance, according to the performance is divided into a variety of series of materials, the most common classification of PEEK materials are PEEK pure material, glass fiber or carbon fiber modification. #peek material #PEEK pure material is PEEK is the most widely used PEEK plastic, in addition to the excellent properties mentioned earlier, PEEK pure material also shows particularly high toughness in the PEEK series. We can see that the elongation at break is 15%, and although PEEK Pure is tough, the material has a modulus of elasticity of only 4,200mpa, the lowest in the family of plastics. This relatively low modulus means that PEEK pure is 'softer' and less abrasion resistant than other PEEK modifiers. Therefore, if you are using PEEK pure in frictional working conditions, be aware of material loss due to wear of the material. 01 Chemical resistance PEEK pure material in chemical resistance, PEEK pure material is the best chemical resistance in the PEEK family, it can be said that only 98% of concentrated sulfuric acid can dissolve PEEK pure material, general chemicals, simply can not play any role in it, the resistance of different chemicals is also different, but also showed resistance to steam hydrolysis, is the production of high temperature disinfection of instruments need to be made of the ideal material. 02 Lightweight and strong The light weight of PEEK pure material is also worth mentioning, the density of the material is only 1.31g/cm3. In the aerospace industry, the plastic has been used for structural components due to its light weight and good mechanical strength. 03 Good insulation, excellent electronic properties Another excellent property of PEEK pure material is insulation, which is the core key to oil logging technology. For some industries where the working conditions are both high temperature and high pressure, such as the oil and gas industry, it is able to maintain insulation and high mechanical strength in extreme environments. In addition, PEEK plastic also shows excellent electronic properties, it has a very stable dielectric constant and low dissipation factor, which makes the material can be used in telecommunications technology. PEEK 30% Glass Fiber Filled PEEK GF30 is a glass fiber filled PEEK pure plastic. Due to the glass fibers, the biggest difference between PEEK GF30 and PEEK pure is the modulus. PEEK GF30 has a modulus value of 6,300 mpa, the highest in the PEEK family, and the high modulus value means that PEEK GF30 has higher stiffness and wear resistance compared to PEEK pure. Correspondingly higher stiffness makes the plastic more brittle. 01 Excellent Wear Resistance PEEK GF30 material has an elongation at break of 5%, a particularly smooth surface and a low surface coefficient, making the material suitable for applications requiring rigid friction rather than impact. 02 Low deformation temperature More importantly, PEEK GF30 due to the addition of glass fibers, in the same, high temperature and high pressure deformation is lower than the PEEK pure material, when the temperature exceeds the glass transition temperature of the PEEK more than 150 ℃, the material will be glassy, in this case, recrystallization occurs, it will be correspondingly, reduce the mechanical strength of the PEEK material, but for PEEK GF30 due to the presence of glass fibers, the recrystallization rate will be reduced, so that if the PEEK pure material and PEEK GF30 in the same high temperature and high pressure working conditions, the deformation temperature of PEEK GF30 will be lower. PEEK 30% carbon fiber filled PEEK CA30 is a 30% carbon fiber filled plastic based on PEEK pure material, compared to PEEK pure material, the carbon fiber increases the modulus while maintaining maximum toughness of the material.The modulus of elasticity of PEEK CA30 is 6000mpa and the elongation at break is 10%. So PEEK CA30 is a material that maintains very high stiffness and relatively high toughness. In addition, carbon fiber modified PEEK exhibits excellent wear resistance and very good friction properties : PEEK CA30 has better wear resistance compared to PEEK GF30. In addition, carbon fibers conduct heat more efficiently. PEEK CA30 is therefore suitable for sliding applications.

    2024 04/19

  • Know Everything About ESD Antistatic Bakelite Sheet
    What is antistatic bakelite? Anti-static bakelite boards are used as insulating switches and variable resistors for electronic products, molds and production line fixtures for machinery and can be used in transformer oil due to their insulating, non-static, abrasion-resistant and high-temperature-resistant properties. Bakelite boards are called glued boards and phenolic laminated boards, which are made of insulating impregnated paper impregnated with phenolic resin, baked and hot pressed. What are the characteristics of anti-static bakelite board ? Antistatic Bakelite board is characterized by good corrosion resistance and no deformation. Antistatic board has good resistance to water washing. Waterproof, acid and alkali resistance without deformation. When used underwater, it is not easy to produce corrosion, high antistatic performance, can effectively reduce the temperature and humidity of the electrical system. The main use of anti-static Bakelite prevents static electricity from forming a laminated substance on the wood. It is characterized by abrasion resistance, no peeling, acid and alkali resistance. Bakelite board is heat-resistant, corrosion-resistant, moisture-resistant, etc. It is a high-tech product. It can manufacture various types of electronic components. The main use of antistatic bakelite board prevents static electricity generation and protects the environment. Characteristics of anti-static board are wear-resistant, corrosion-resistant and impact-resistant. Excellent performance and aging resistance. Characterized by high impact strength, which can keep the original texture of wood products. Has good processing performance. Anti-static wood has many unique features in the production process. For example, strong abrasion resistance, good water resistance, high impact strength. Anti-static wood can effectively protect the surface of the wood during processing, reducing the damage and deformation of the board. Anti-static boards have a high service life. The role of anti-static bakelite board The main purpose of antistatic bakelite board is to prevent static electricity generation and protect the environment. Characteristics of anti-static board resistant to abrasion, corrosion and impact. Excellent performance and aging resistance. Characterized by high impact strength, which can keep the original texture of wood products. Has good processing performance. Anti-static wood has many unique features in the production process. For example, strong abrasion resistance, good water resistance, high impact strength. Anti-static wood can effectively protect the surface of the wood during processing, reducing the damage and deformation of the board. Antistatic boards have a high service life. Features high impact strength and aging resistance. Have good processing performance. Antistatic board has high processability. Main applications: PCB drilling, jigs and fixtures, switchboards, mechanical parts, test benches, SMT technical workbenches. Characteristics: Antistatic bakelite boards have the same antistatic value in all parts, the overall resistance value is 10^8-10^10Ω, with stable antistatic performance. No change in anti-static value after mechanical processing or surface abrasion. Resistant to organic solvents, insoluble at room temperature, the use of temperature -20-120 ℃ high mechanical strength, excellent processing performance. In the production process, attention should be paid to ① Select, high-strength materials. Such as steel, copper, aluminum, etc. ② A variety of materials made of bakelite boards, such as metal, glass, etc.. ③ The processing technology of Bakelite board. All of these need to be scientifically and systematically studied by designers. For example, bakelite boards use a large number of metal elements in the manufacturing process, so as to ensure that bakelite boards will not be affected by any external environmental factors in the processing process. The principle of bakelite board manufacturing is to combine bakelite boards with mechanical parts, through compression and extrusion, so that they are deformed, deformed or peeled off.

    2024 04/18

  • Characteristics And Applications Of PPS Boards
    What are the characteristics of PPS board material and what should I pay attention to when choosing it? Characteristics: PPS has excellent high-temperature resistance and high-temperature mechanical properties, excellent flame resistance, chemical resistance, and electrical insulation and become the attention of high-temperature engineering plastics. Dainippon Ink (DIC) supplies a variety of grades of PPS (polypropylene sulfide), including cross-linked PPS and linear PPS basic grade series, super-tough series, alloy and modified series, self-lubricating series, conductive series and electronic components package series. With the proper selection of grades, DIC's PPS can be used in many different applications. Important fields of use include electronic/electrical parts, fine optoelectronic parts, automobile parts, and special industrial parts and mechanical parts. Precautions for selection: (1) Electronic/electrical parts PPS has excellent temperature resistance, excellent mechanical properties and excellent flame resistance, chemical resistance and electrical insulation. Among nylons, ARLEN has a low water absorption rate. In addition, PPS has excellent dimensional stability at high temperatures. These properties allow PPS to be used in a wide range of electronic/electrical components. Typical use such as electronic connectors, IC packaging parts, hard disk coil parts, business machines (photocopiers, printers, fax machines, scanners, etc.) dry heater parts, mobile phone parts, lighting parts, lamps and lanterns reflector, electric motor parts and insulation, solenoid valves, microwave parts, hot water bottle pump parts, furnace vent blade, motor brush parts and transformer parts. (2) Fine Optical Parts Excellent dimensional stability and high rigidity make PPS can be used in fine optoelectronic parts. Typical applications include CD, CD-ROM and DVD parts. (3)Car parts Because PPS has excellent chemical resistance, excellent mechanical properties and temperature resistance, so it can be widely used in car parts. Typical use such as car electronic connectors, under the hood of the various parts, car sensor parts, steering wheel solenoid valve, car air conditioning pump parts, car air conditioning refrigerant piping fixed, ignition coil parts, car power controller, and a variety of cars with electronic parts. (4) industrial parts and mechanical parts Because PPS has excellent chemical resistance, excellent mechanical properties and temperature resistance, and DIC-PPS also has some self-lubricating grade to choose from, so that it can be widely used in industrial parts and mechanical parts. Typical use such as gears, pump parts, pump shell and blade, valves, filter parts, hot water pipe valves and joints (joints), hot and cold water controllers, refrigerant piping parts, watches and fine mechanical parts such as the heart seat. So pps is often used to do plastic instead of steel products, high temperature resistance, chemical resistance to higher requirements of the product. It has a wide range of applications in automobiles, chemicals, electronics and electrical appliances, etc.

    2024 04/17

  • Anti-static PEEK Sheet Vs. Ordinary PEEK Sheet
    Anti-static PEEK sheet and ordinary PEEK sheet is based on polyetheretherketone (Polyetheretherketone, referred to as PEEK) material made of sheet, there are some differences in performance and characteristics. The following is the difference between anti-static PEEK sheet and ordinary PEEK sheet: 1. Anti-static properties: anti-static PEEK sheet has better anti-static properties, by adding conductive agents in the material, can effectively prevent static electricity accumulation and electrostatic discharge phenomenon. And ordinary PEEK board does not have anti-static properties. 2. Surface resistivity: antistatic PEEK board surface resistivity is low, usually between 10^3-10^9 Ω, can be in the anti-static range. The surface resistivity of ordinary PEEK board is higher, usually between 10^13-10^15 Ω, which cannot effectively prevent static buildup. 3. Polymer structure: antistatic PEEK board in the addition of conductive agents can change the polymer structure, so that the formation of conductive network structure, in the electronic level to provide continuous conductive effect. While ordinary PEEK boards have no conductive agent added, the polymer structure is pure. 4. Fields of use: Because the anti-static PEEK board has anti-static characteristics, can avoid static electricity on electronic components and sensitive equipment damage, so commonly used in electronics, semiconductors, medical equipment, aerospace and other areas that require anti-static protection. Ordinary PEEK board is commonly used in machinery, automotive, aviation and other fields, the anti-static requirements are not high occasions. 5. Other performance differences: anti-static PEEK board and ordinary PEEK board in other properties are basically consistent, including high temperature resistance, corrosion resistance, mechanical properties and wear resistance. They both have excellent chemical resistance, rigidity and heat resistance, and can adapt to the requirements of the harsh working environment. It should be noted that the conductivity of anti-static PEEK sheet will gradually decrease over time. In addition, in some special application scenarios, anti-static PEEK board may require further grounding, static dissipation and other processing to ensure effective anti-static effect. In summary, anti-static PEEK boards are mainly used to achieve anti-static function by adding conductive agents, and are suitable for areas with high requirements for anti-static performance, while ordinary PEEK boards do not have anti-static properties and are suitable for general mechanical and engineering applications. The choice of which type of PEEK board should be based on specific application requirements and environmental conditions to decide.

    2024 04/16

  • Inventory of Mitsubishi Chemical High-Tech Materials Polyamide (Nylon) Series
    Nylon Materials Are "Reinventing" the Future MCAM Products Nylon Series As one of the most widely used engineering plastics of the first generation, nylon has a strong vitality. Especially after different processes and modifications, it can meet the strong demand for high-performance materials and products in the automotive industry, aerospace, shipping, intelligent equipment, construction, digital technology and other fields with stronger thermal, mechanical, flame retardant and barrier properties. For a long time, MCAM has been deeply cultivating the material field, with the superior performance of polyamide (nylon) materials, to maintain a strong competitive position in the market, for many partners to create a "stabilizer" for the growth of performance. Application Chart for MCAM Polyamide (Nylon) Series General Industry Aerospace Oil & Gas Railroad Ertalon®/Nylatron® Ertalon®4.6 PA4.6 _ _ Ertalon®6 PLA PA6 _ Ertalon®6 SA PA6 _ Ertalon®6 XAU+PA6 _ _ Ertalon®66 SA PA66 _ _ Ertalon®66-GF30 PA66 _ _ _ Ertalon®LFX PA6 _ _ Nylatron®66 SA FR PA66 _ Nylatron®FST PA66 _ Nylatron®703 XL PA6 _ _ Nylatron®GS PA66 _ _ _ Nylatron®GSM PA6 _ _ _ Nylatron®MC 901 PA6 _ _ Nylatron®NSM PA6 _ _ Use what you have, use what you can Efficient and high quality extrusion process Through a variety of processes, such as drawing, cooling, pelletizing, extraction and drying, MCAM can provide you with high-quality extruded nylon materials with advantages of high toughness, low creep and abrasion resistance. At the same time, based on the mature and efficient extrusion process, we can further increase the output and reduce the scrap rate, so as to maintain a high cost-effective advantage. MCAM Extruded Nylon part of the main products list Ertalon® 6 SA PA6; natural color (white)/black This product combines high mechanical strength, stiffness, toughness, mechanical damping and wear resistance with good electrical insulation and chemical resistance, making it a versatile material for mechanical structures and their maintenance. Ertalon® 66 SA PA66; natural (cream)/black With higher mechanical strength, stiffness, heat and abrasion resistance and creep resistance than Ertalon® 6 SA, this product is suitable for machining operations on automatic lathes. Ertalon® 66-GF30 PA 66-GF30; Black This 30% glass fiber reinforced nylon grade, Ertalon® 66-GF30, offers higher strength, stiffness, creep resistance and dimensional stability than pure PA 66, as well as outstanding abrasion resistance for higher temperatures. Ertalon® 4.6 PA 4.6; reddish brown Higher stiffness, creep resistance and heat aging resistance at all temperatures compared to conventional nylons. Suitable for use in the "higher temperature zone" (80 - 150°C). Nylatron® GS PA 66 + MoS2; gray-black color This product has added molybdenum disulfide to improve rigidity, hardness and dimensional stability, with strong load and abrasion resistance. Nylatron® 66 SA FR PA 66 flame retardant; black This product has added disulfide This product is flame retardant, according to UL 94 standard, 1mm and above thickness can reach V-0 flame retardant grade. Lightweight and tough, replacing steel with plastic Excellent casting process After the casting process, MCAM nylon products can ensure a high relative molecular mass, and have excellent mechanical properties such as high strength, rigidity, impact strength and hardness, as well as high crystallinity, dimensional stability and heat resistance. With the strong strength of "replacing steel with plastic", it also meets the current development needs of lightweight in many fields. MCAM cast nylon part of the main products list Ertalon® 6 PLA PA 6; natural (ivory)/black/blue As an unmodified cast PA 6 grade material, it has a strong combination of properties, not only high strength, stiffness and hardness, but also creep resistance, wear resistance, heat aging resistance and good machinability. Ertalon® LFX PA 6+ oil; green A self-lubricating oiled nylon type 6 developed for high load, low operating speed, non-lubricated applications. With a lower coefficient of friction (up to 50% lower) than standard cast nylons, greatly improved pressure-velocity (PV) resistance, and enhanced abrasion resistance (up to 10 times higher), it has a wide range of applications. Nylatron® MC 901 PA; blue color This product offers increased toughness, flexibility and fatigue resistance and is well suited for the manufacture of gears, racks and drive pinions. Nylatron® GSM PA 6+ MoS2; gray-black color This product contains fine molybdenum disulfide particles with high wear, impact and fatigue resistance and is widely used in gears, bearings, sprockets and pulleys. Nylatron® NSM PA 6+ solid lubricant; light gray This product contains solid lubricant additives that provide self-lubrication, as well as excellent friction properties, wear resistance, and pressure-velocity (PV) resistance (up to 5 times higher than standard cast nylons). Particularly suitable for high-speed, non-lubricated moving part applications, it complements Ertalon® LFX oil-containing nylon materials. Nylatron® 703 XL PA 6 + internal lubricant; purple Nylatron® 703 XL PA 6+ internal lubricant; purple This is a high performance bearing grade cast nylon 6 type material. With improved wear resistance and outstanding pressure-velocity (PV) resistance, it is a near-zero stick-slip nylon material that avoids stick-slip-induced vibration and noise, making it ideal for use in high-precision motion control. Nylatron® FST PA 66 flame retardant, smoke suppressant, low toxicity; natural color Nylatron® FST PA 66 is an engineering plastic developed specifically for aircraft interior applications. Its unique properties make it an absolutely reliable fire, smoke and low-toxicity (FST) flame retardant material that can withstand extreme temperatures up to 175°C. It is used to make or replace metal and high-performance polymer parts dedicated to aircraft design, such as brackets, sealing sleeves, slides and ducting seals. The material is used to make or replace metal and high-performance polymer parts (e.g., brackets, sealing sleeves, slides and duct seals) that are specifically designed for use in aircraft.

    2024 04/15

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